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High Speed Double Beam Warping Machine for Warp Knitting Machine

A-ZEN has promoted our double-beam warping machine to the market. The double-beam direct warping machine is more efficient for yarn warping. It can warp two beams together. Our direct double-beam warping machine is workable for beam size 30*21*2; 21*42;

Model:
AZ118L
Brand:
A-ZEN

Availability:



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Product Description

Overview of A-ZEN Double Beam Warping Machine

A-ZEN is a warping machine manufacturer. We have promoted our double-beam warping machine to the market. The double-beam direct warping machine is more efficient for yarn warping. It can warp two beams together.

Our direct double-beam warping machine is workable for beam size 30*21*2; 21*42;;

The Importance of a Warping Machine for Warp Knitting Machine

Warping machines are specifically designed to prepare the warp yarns for a warp knitting machine. The process of warping involves aligning and winding multiple yarns onto a warp beam, which is then mounted onto a warp knitting machine. This preparatory step is crucial as it ensures the smooth and precise feeding of the yarns during the knitting process, leading to enhanced fabric quality and overall production efficiency.

Efficient Yarn Alignment

One of the primary functions of a warping machine is to align the yarns accurately. It ensures that each yarn is positioned parallel to the others, minimizing the chances of tangling or overlapping during the subsequent stages of production. This alignment is vital for achieving uniform fabric density and avoiding defects, such as loops or holes in the final product.

Precise Yarn Tension Control

Maintaining consistent yarn tension is essential in warp knitting. A warping machine enables precise tension control, ensuring that each yarn is evenly tensioned throughout the warping process. This uniform tension distribution minimizes the risk of yarn breakage or distortion during knitting, resulting in a high-quality fabric with optimal strength and appearance.

Increased Production Efficiency

By automating the process of yarn alignment and tension control, a warping machine significantly enhances production efficiency. It allows for faster and more accurate preparation of warp yarns, reducing the time required for manual handling and minimizing human error. This, in turn, leads to increased productivity, shorter production cycles, and cost savings for textile manufacturers.

PDF Documentation for Double Beam Warping Machine

PDF Icon Double Beam Warping Machine Catalogue

Technical Details of Double Beam Warping Machine

Technical Specifications

1	warping speed	100-1000m/min
2	Warp beam size	21"x42"(inch), 2* 21"x 30"(inch) and other required size
3	Control way	computer real-time controlled and monitor
4	Tension roller	real-time Pid adjusts yarn tension in closed-loop control
5	Bean up and down, clamping and brake	pneumatically operated.
6	Main motor	11KW AC-frequency controlled with constant linear speed and closed circuit
7	Brake torque	1600NM
8	Air connection	6 bar
9	Copy precision	the outer perimeter are the same when the circles are the same, the meter mistake lesser than 5m
10	Maximum counting range	99999 meters(circle)

More technical data information, contact us directly!

Innovations & Advantages

Ensures consistent output for jacquard shoe uppers with reliable operation.
Sourced from top suppliers: Needle Elements (Groz-Beckert, Saxonia), EL Drives (Mitsubishi, Nidec, Yaskawa), Bearings (NSK, INA, FAG), Needle Beds and Bars (Magnalium Material), Electrical Elements (Schneider, Siemens, Omron, INVT), Take-up Belt (Bobotex).
The EBC yarn let-off system reduces energy consumption by up to 15%.
Independent Jacquard yarn movement enhances design flexibility for diverse applications.
Durable Magnalium needle beds and NSK bearings enhance machine longevity.

Double Beam Warping Machine

Yarn Drop Stop Device

warping machine touch screen

warping machine oil tensioner

double beam warping machine

Video: Double Beam Warping Machine in Operation

Advantages of A-ZEN Service

Original Machine Design & Custom Development

A-ZEN offers tailored machine designs and custom development solutions to meet specific client needs, ensuring optimal performance for diverse textile applications.

Original Machine Design & Custom Development

ISO-Standard Assembly and Quality Inspection

Quality Control During Assembly

Professional Packing and Shipping Team

Warping Machine Head Delivery

Warping Machine Delivery

Professional Shipping

Expert After-Sales and Global Service Network

A-ZEN provides local service in India, Türkiye, Egypt, Indonesia, Pakistan, and Iran, with plans to expand further. Our global service teams ensure timely support and maintenance.

FAQs About Double Beam Warping Machine

1. What is the purpose of a warping machine for a warp knitting machine?

A warping machine prepares the warp yarns by aligning and winding them onto a warp beam. It ensures efficient feeding of yarns during the warp knitting process, leading to enhanced fabric quality and production efficiency.

2. How does a warping machine improve production efficiency?

A warping machine automates the process of yarn alignment and tension control, reducing manual handling and minimizing human error. This leads to increased productivity, shorter production cycles, and cost savings for textile manufacturers.

3. What are the key components of a warping machine?

A warping machine consists of a creel system, yarn path and guiding system, warping beam, tensioning mechanism, and a control panel.

4. Why is yarn alignment crucial in warp knitting?

Accurate yarn alignment ensures uniform fabric density and prevents tangling or overlapping during the knitting process. It helps produce high-quality fabrics without defects such as loops or holes.

5. How does a warping machine control yarn tension?

A warping machine features a tensioning mechanism that allows for precise adjustment of yarn tension. This ensures consistent tension distribution across the warp yarns, minimizing the risk of breakage or distortion during knitting.

6. Can a warping machine handle different types of yarns?

Yes, a warping machine can handle various types of yarns. It often includes adjustable tensioning devices in the creel system to accommodate different yarn characteristics and maintain consistent tension.

If you have any other doubts in the machine, pls contact us directly.