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Jacquard Double Needle Bar Raschel Machine RDJ5/1

Jacquard double needle bar raschel machine refers to the double-bar raschel machines with the piezo jacquard technology. The fabrics from jacquard double needle bar raschel machines mainly used as patterned spacer textile, seamless garments, and belts.
RDJ5/1, RDJ6/1 and RDJ7/1 are for producing patterned spacer textile, while RDJ4/2 and RDJ6/2 are for producing seamless dress, pantyhose leggings, and the belts.
  • RDJ5/1. RDJ6/1, RDJ7/1

  • A-ZEN

  • 138“

  • E22, E24, E28

Availability:

Overview of RDJ5/1 Jacquard Double Needle Bar Warp Knitting Machine

Jacquard double needle bar raschel machine refers to the double-bar raschel machines with the knitted sport shoes piezo jacquard technology, which is capable of making patterns on the surface of shoe uppers (Technical Article: How to Make Designs for Warp Knitting Jacquard Shoes?) and patterned mattress spacer.

double needle bar warp knitting machine RDJ5/1, RDJ6/1, and RDJ7/1 are for producing patterned spacer textiles, while RDJ4/2 and RDJ6/2 are for producing seamless dresses, pantyhose, leggings, and belts.

A-ZEN RDJ type double needle bar jacquard warp knitting machine is a professional shoe upper fabric knitting machine. With 4 or 5 ground guide bars and a separate piezo-jacquard bar, various mesh nets are achievable. Besides, the stable working performance ensures a large productivity.


More to read: https://www.azentex.com/how-to-produce-superior-warp-knitted-shoe-upper-fabric.html


Machine Features:

1. Stable Working Performance;

2. Reliable Spare-parts Partners

(1) Needle Elements Suppliers: Groz-Beckert, Saxonia;

(2) EL Drives Suppliers: Mitsubishi, Nidec, Yaskawa;

(3) Bearing Suppliers: NSK, INA, FAG;

(4) Needle Beds and Bars Material: Magnalium Material;

(5) Electrical Elements Suppliers: Schneider, Siemens, Omron, INVT;

(6) Take-up Belt: Bobotex.

3. Overseas Service Team: 

Türkiye, India, Egypt, Indonesia, and Iran.

PDF Documentation for RDJ5/1 Jacquard Double Needle Bar Warp Knitting Machine

Technical Details of RDJ5/1 Jacquard Double Needle Bar Warp Knitting Machine

Technical Specifications

1. Working Width/Gauge: 138"/E22, E24;

2. Working Speed: 50-550rpm (Depends on Yarn and Designs);

3. Knock-over Comb Bar Distance: 2-12mm;

4. Bars/Knitting Elements: 2 needle bars with latch needle units (individual needle and needle block optional), 2 knock-over comb bars;

5. Pattern Drive System: EL Drive;

6. Yarn Let-off Device: EBC Yarn Let-off System;

7. Fabric Take-up: Electronic Fabric Take-up System;

8. Batching Device: Electronic Batching Device;

9. Laser Stop Detector and Online Service Program Equipped;

10. Air Blower Device: Optional.


Innovations & Advantages

  • Ensures consistent output for jacquard shoe uppers with reliable operation.

  • Sourced from top suppliers: Needle Elements (Groz-Beckert, Saxonia), EL Drives (Mitsubishi, Nidec, Yaskawa), Bearings (NSK, INA, FAG), Needle Beds and Bars (Magnalium Material), Electrical Elements (Schneider, Siemens, Omron, INVT), Take-up Belt (Bobotex).

  • The EBC yarn let-off system reduces energy consumption by up to 15%.

  • Independent Jacquard yarn movement enhances design flexibility for diverse applications.

  • Durable Magnalium needle beds and NSK bearings enhance machine longevity.

Piezo Jacquard (Saxonia needle pins)

Lacth Needles Blocks (Optional)


Individual latch needles

High-quality knock-over comb bar


Full bars driven by EL motors

Design simulation effect on warp knitting design program.

Designs capabities more choice on AZEN jacquard machine



RDJ5/1 Jacquard Double Needle Bar Warp Knitting Machine Applications

Spacer Mesh Shoe Upper

Spacer Mesh Shoe Upper

mattress spacer

Mattress Spacer

double needle bar jacquard fabric

Bag Air-mesh

Advantages of A-ZEN Service

Original Machine Design & Custom Development

A-ZEN offers tailored machine designs and custom development solutions to meet specific client needs, ensuring optimal performance for diverse textile applications.

Original-Machine-Design

Original Machine Design & Custom Development

Custom-Development

Original Machine Design & Custom Development

 

ISO-Standard Assembly and Quality Inspection

Quality-Control-During-Assembly

Quality Control During Assembly

Quality-Control-During-Assembly-2

Quality Control During Assembly

Quality-Control-During-Assembly-3

Quality Control During Assembly

Quality-Control-During-Assembly-4

Quality Control During Assembly

Professional Packing and Shipping Team

RJPC4F

Warp Knitting Machine Delivery

lace making machine

Seaworthy Package

Professional-Shipping-1

Professional Shipping

Professional Shipping

Professional Shipping

Expert After-Sales and Global Service Network

A-ZEN provides local service in India, Türkiye, Egypt, Indonesia, Pakistan, and Iran, with plans to expand further. Our global service teams ensure timely support and maintenance.


Sustainable Textile Production with RDJ5/1 Jacquard Double Needle Bar Warp Knitting Machine

The RDJ5/1’s energy-efficient design reduces power consumption by up to 15%, and its compatibility with eco-friendly yarns supports sustainable textile manufacturing, meeting modern environmental standards for jacquard shoe uppers.

Sustainable textile production with RDJ6/2

Sustainable Production

FAQ About RDJ5/1 Jacquard Double Needle Bar Warp Knitting Machine

Q: Are you a double needle bar sports net warp knitting machine manufacturer?

A: A-ZEN is established as a trading company since we already have a factory mainly producing warp knitting machines and needle beds.

Q: How is your sports net double needle bar machine quality?

A: 1. We have an experienced installation and R&D team for this type of machine. 

    2. We adopt branded electrical parts and imported mechanical parts to ensure its basic quality condition. 

    3. We test each machine before delivery. 

    4. We collect feedback from our machine adjustment team and improve our technology accordingly. 

    So, with years of market testing, our machine quality is good and stable.

Q: Do you offer local service?

A: We provide local service in India, Türkiye, Egypt, Indonesia, Pakistan, and Iran so far, and we will enlarge our service teams in more countries shortly. But meanwhile, we have a detailed machine Operation Manual and online technical support. Most of our customers can finish machine adjustment efficiently.

Q: How do you provide service if Chinese engineers can not come installation

A: Before machine delivery, we have an in-house test process to ensure the machine performs perfectly. After the machine arrives, we provide an in-time online guide to support our customer in finishing the machine installation.

Company Information

warping knitting machine manufacture

Manufacturing Factories:

We have four workshops, two of which are warp knitting machines and warping machines workshops, and another two are fabric production mill and spare parts manufacture workshops. Most of our newly developed machines will be used in our fabric knitting factory for a profound test, after which, we will promote them into the market. 

Spare parts such as compound needle bed, tongue needle bed, needle guide bar, sinker bed, and latch needle bed are produced in our CNC machines, the bars or beds used on Chinese and German warp knitting machines.


exhibition booth

Global Exhibition:

We attend professional textile machinery exhibitions worldwide, such as ITMA, ITM, ITME, and many others. During the exhibition, we not only display our newly developed technology but also offer economical products to our customers.

It is also a good time to collect customers' feedback and new demands so that we can make better machines for them.

Communication and Cooperation are our themes, and we participated in all exhibitions.


Customer-Training

Customer Training:

Technical support plays an extremely important role in warp knitting machine services. We offer different forms of training, including professional manual books, online guides, video albums, and on-site training.

So far, we have offered on-site training in more than 10 countries and built up our local service teams in Turkey, India, Pakistan, Indonesia, Iran, and Egypt.

Our on-time & professional technical support has gained a high reputation in the markets.

Certificates

ISO_9001

ISO9001

excellent-strategic

CE

a-zen

CE

UCR202002279043

CE

UL

UL

CE1

Certificate

CE2

Certificate

CE3

A-ZEN Trademark

patent3

Patent

patent2

Patent

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We have 15 years' experience in the research and production of Warp Knitting Machinery.

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    info@azentex.com
        edison@azentex.com
    +86-15861179152
    Wujin district, Changzhou, Jiangsu
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