Warping Machine Manufacturer

Description Of Warping Machine

  Direct Warping Machine Introduction

The direct warping machine is a popular and widely used yarn warping machine for Raschel warp knitting machines. This beam warping machine is used for DTY and FTY. As a warping machine manufacturer, all our machines adopt high-quality mechanical spare parts and branded electronic parts. With strict QC standards and on-time service, our qualified warping machines are welcomed by our customers.
Our direct yarn warping machine is a high-speed, intelligent, computer-controlled beam warping machine. It is a full computer real-time online monitoring system with a copy function to control yarn tension. The machine head is suitable for beams ø21"x21"/ ø30"x21"/ ø21"x42"/ ø30"x42". Warping machine creels can be 6 layers, 7 layers, or customized.
For 15 years, we have sold the warping machines worldwide. We provide electric drawings and mechanical online guidance for our customers to support them in installing and adjusting the intelligent warning machines more quickly. If you have warping machine requirements, please contact us.

Direct Warping Machine Technical Data
Warping Speed	100-1000m/min
Warp Beam Size	21"xø21"(inch), 21"xø30"(inch) and other required size
Control Way	Computer is real-time controlled and monitored
Tension Roller	Real-time PID adjusts yarn tension in closed-loop control
Beam up and down, clamping and braking	pneumatically operated.
Main Motor	7.5KW AC-frequency controlled with constant linear speed
Brake Torque	1600NM
Air Connection	6 bar
Copy Precision	The outer perimeter is the same when the circles are
Maximum Counting Range	99999 meters(circle)

  Split Warping Machine

The split warping machine is used to divide mother yarn into mono yarn, which is widely used for the double needle bar raschel machine and the Tricot machine.
This warping machine can warp the mother yarns directly to beams by dividing the yarns into monofilaments and doing warping instead of dividing the yarn first into bobbins and warping the yarn bobbins to beams. So, both time and labor costs are saved. Working efficiency is highly improved if the customer uses this split warping machine
A-Zen produces the split warping machine. We adopt high-quality mechanical spare parts and electronic accessories to ensure the warping machine. Meanwhile, we provide a detailed split warping machine installation and operation catalog for our customers to support them in finishing installation work and running the warping machine more easily.
Our split-warping machine exports to Indonesia, Korea, Egypt, Iran, India, and Turkey are highly recognized by our customers. We are also proud of this. Most customers use 72-position split warping machines, but we also provide customized end quantities to match our customers’ requirements.

Split Warping Machine Technical Data
Mother yarns	8~16f(polyester,polyamide)
Beam size
	Φ762mmx535mm(30"x21")
	Φ535mmx535mm(21"x21")
Warping Line Speed	80~800m/min
Bobbin Size	Φ90*380,Φ120*420,Φ125*420
Creel qty	60, 72, 80, 100, or customized

  Spandex Warping Machine

Spandex Warping Machine is for warping spandex or lycra yarn on beams, AZE318 model spandex warping machine with vertical creel driven by high performance servo motors, and equipped with extremely precise laser detector, and other devices to ensure the yarn tension stability.

Spandex Warping Machine Technical Data
Warp Beam Size	21"*ø21"(D), 21*ø30"(D);
Warper Linear Speed	600m/min;
Pre-drafting	0-200%, Final drafting: 15-100%;
Brake Time	less than 0.6s, the deviation of the stop synchronization is less than 3%;
Creel Capacity	616, 700, 728, 784, 792, 896, .etc.
Servo Motor Power	Warper head power 13.2KW, warper head tension roller 2.9KW, draft roller: 4.6KW, creel: 2*6.9KW;
Total Power Consumption	30 KW

 Highly Pricise Servo Drive

Driven in-phase by 5 individual servo motors, which are used on the warper head, levering roller, draft roller, and warping creel. Highly precise servodrives could eliminate working noise and reduce fault rate caused by the traditional mechanical drives.

 Stable Working Performance

A-ZEN warping machines adopt durable PLC control system, and bus-mastering mode which improves control efficiency and working stability;

 Yarn Consistency Ensured

To ensure the precision of line speed of beam, A-ZEN yarn warping machine adopts highly precision laser device to measure and monitor the winding perimeter of the warping beam;

 Safety Protection

A-ZEN warping machine is equipped protective system to avoid faults or working risks caused by the sudden power break, no phrase or no pressure;

 Resource-effective Machine

Thanks to the various different yarn bobbins compensation curves, A-ZEN warping machine could positively calculate and adjust consistent rest yarn on creel, for helping the producers saving the plenty of material resource cost;

 High Automation

The system is equipped with self-diagnosed function which can monitor the condition in real time and yarn tension to make sure the system safety and precision.

Contact Us

    info@azentex.com

© COPYRIGHT 2022 CHANGZHOU A-ZEN TEXTILE TECHNOLOGY CO., LTD. ALL RIGHTS RESERVED.