RDJ6/2
A-ZEN
138"
E22, E24
| Availability: | |
|---|---|
Elevate your shoe upper production to new heights with the RDJ6/2 Double Needle Bar Jacquard Warp Knitting Machine by A-ZEN. Engineered to perfection, this state-of-the-art equipment delivers unparalleled quality, efficiency, and reliability, making it the ultimate choice for manufacturers seeking to produce premium-grade jacquard shoe uppers.
Craft intricate and breathable shoe uppers with unmatched precision and consistency
Experience substantial cost savings with high output capacity and efficient operation; the daily production could reach 4,000 pairs. A-ZEN RDJ6/2 type machine can reach 500rpm working speed
Built with durable components, ensuring stability and longevity, while minimizing maintenance costs
A-ZEN RDJ6/2 model double needle bar machine is equipped with an individual jacquard creel, which enables the creation of much more jacquard patterns on the shoe uppers
A-ZEN RDJ6/2 can form a stitch on GB2 and GB7. Its special machine structure design makes it possible to form stitches on both front and back needle bars. Thanks to this advantage, the shoe upper fabric is stronger, and the patterns will be easier to design for the shoe upper fabric designers
A-ZEN has optimized the Jacquard structure of the RDJ6/2. The two Jacquard bars can run yarns independently, allowing them to work without affecting each other’s movement.
This enables designers to fully leverage the system to create both same-direction and opposite-direction Jacquard patterns, enhancing footwear design variety and boosting product competitiveness
Benefit from prompt and responsive after-sales services available in multiple countries and regions
From prototyping to full-scale production, A-ZEN offers end-to-end support to optimize efficiency and accelerate ROI
The RDJ6/2 (Double needle bar jacquard warp knitting machine) sets the industry standard for jacquard warp knitting machines, combining cutting-edge technology with A-ZEN's commitment to excellence. With its superior performance, reliability, and comprehensive support services, it empowers manufacturers to stay ahead of the competition and meet the demands of the ever-evolving footwear market
Spacer Mesh Shoe Upper
Jacquard Spacer Air Mesh
Air-mesh Mattress
| 1 | Working Width | 138" |
| 2 | Machine Gauge | E22/24 |
| 3 | Working Speed | 50-650 RPM (Depends on Yarn and Designs) |
| 4 | Knock-over Comb Bar Distance | 2-8 mm |
| 5 | Bars/Knitting Elements | 2 needle bars with latch needle units (individual needle and needle block optional), 2 knock-over comb bars, 4 ground bars, and 2 separate piezo-jacquard bars |
| 6 | Pattern Drive System | EL Drive |
| 7 | Yarn Let-off Device | EBC Yarn Let-off System |
| 8 | Fabric Take-up | Electronic Fabric Take-up System |
| 9 | Batching Device | Electronic Batching Device |
| 10 | Laser Stop Detector, Heating System, and Online Service Program Equipped | Equipped |
| 11 | Air Blower Device | Optional |
| 12 | Automatic Knock-over Comb Adjustment | Optional |
| 13 | In-house Test | Optional |
Ensures consistent output for jacquard shoe uppers at a stable working speed and high efficiency
Sourced from top suppliers: Needle Elements (Groz-Beckert, Saxonia), EL Drives (Mitsubishi, Inovance), Bearings (NSK, INA, FAG), Needle Beds and Bars (7075 Magnalium Material), Electrical Elements (Schneider, Siemens, Omron, INVT), Take-up Belt (Bobotex), and other market-tested brands
The Knitting Elements Temperature Constant Control reduces energy consumption by up to 15% and saves start time
Independent Jacquard yarn movement enhances design flexibility for diverse applications
Durable Magnalium material is largely used on the needle bar, needle bed, and cam drive components.
Jacquard Double Needle Bar Machine
Piezo-Jacquard Needles
EL Drive System
Shoe-uppers Production Unit
Individual Standing Jacquard Creel
Machine Detail
Daily Production Range
Layout of A-ZEN RDJ6/2
3D Spacer Fabric
Shoe Uppers
Shoe Uppers (Fish Yarn)
A-ZEN offers tailored machine designs and custom development solutions to meet specific client needs, ensuring optimal performance for diverse textile applications.
Original Machine Design & Custom Development
Original Machine Design & Custom Development
Quality Control During Assembly
Quality Control During Assembly
Quality Control During Assembly
Quality Control During Assembly
Warp Knitting Machine Delivery
Seaworthy Package
Professional Shipping
Professional Shipping
A-ZEN provides local service in India, Türkiye, Egypt, Indonesia, Pakistan, and Iran, with plans to expand further. Our global service teams ensure timely support and maintenance.
| Model | Working Width | Max.Speed (RPM) | Applications |
|---|---|---|---|
| RDJ6/2 | 138" | 650 | Jacquard shoe uppers, advanced footwear |
| RD7-EL | 138", 210" | 900 | General warp-knitted air-mesh spacers |
As a high-end jacquard double-needle bar warp knitting machine, the RDJ6/2 is specially engineered for jacquard patterned shoe upper fabrics. It delivers high output, diversified patterns and compact fabric texture. Two jacquard yarn feeding systems are optional: Beam and Individual creel, which fully unlock the strengths of EL technology and maximize designers’ creative potential.
The RD7EL is a high-speed standard double-needle bar machine, the optimal model for mass production of regular spacer fabrics. Manufactured by A-ZEN, the RD7EL runs stably at a working speed of 950 RPM, with a daily output of nearly 500 KG of common spacer fabrics, making it the top choice for customers prioritizing high productivity. Unlike the RDJ6/2, the RD7EL only supports basic jacquard via EL system to produce spacer fabrics with simple customized patterns.
The RDJ6/2’s energy-efficient design reduces power consumption by up to 15%, and its compatibility with eco-friendly yarns supports sustainable textile manufacturing, meeting modern environmental standards for jacquard shoe uppers.
Sustainable Production
A: A-ZEN has been established as a trading company since we already have a factory mainly producing warp knitting machines and needle beds.
A: 1. We have an experienced installation and R&D team for this type of machine. 2. We adopt branded electrical parts and imported mechanical parts to ensure their basic quality condition. 3. We test each machine before delivery. 4. We collect feedback from our machine adjustment team and improve our technology accordingly. So, with years of market testing, our machine quality is good and stable.
A: We provide local service in India, Türkiye, Egypt, Indonesia, Pakistan, and Iran so far, and we will expand our service teams in more countries shortly. But meanwhile, we have a detailed machine Operation Manual and online technical support. Most of our customers can finish machine adjustment efficiently.
Manufacturing Factories:
We have four workshops, two of which are warp knitting machines and warping machines workshops, and the other two are fabric production mill and spare parts manufacture workshops, respectively. New machines are thoroughly tested in our fabric knitting factory before market release. Spare parts, including compound needle beds, tongue needle beds, needle guide bars, sinker beds, and latch needle beds, are produced using CNC machines, compatible with both Chinese and German warp knitting machines.
Global Exhibition:
We participate in global textile machinery exhibitions such as ITMA, ITM, and ITME, showcasing our latest technology and cost-effective products. These events allow us to gather client feedback and refine our machines to meet market demands.
Customer Training:
Technical support is a cornerstone of our services. We provide comprehensive training through professional manuals, online guides, video tutorials, and on-site training in over 10 countries, including Turkey, India, Pakistan, Indonesia, Iran, and Egypt. Our timely and professional support has earned a strong reputation globally.
ISO9001
CE
CE
CE
UL
Certificate
Certificate
A-ZEN Trademark
Patent
Patent
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