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AZ118L
A-ZEN
The A-ZEN AZ118L is a high-speed direct warping machine engineered specifically to prepare premium warp beams for warp knitting production.
It winds and prepares yarns onto warp beams before knitting, providing stable and uniform yarn tension for Tricot machines, Raschel machines, and various warp knitting systems.
Featuring intelligent tension control, automatic data storage, real-time yarn monitoring, and optional camera stop detection, the AZ118L helps manufacturers enhance beam quality, minimize manual intervention, and maximize production efficiency.
A direct warping machine is an indispensable preparation device used prior to warp knitting. Its primary function is to wind multiple yarn ends precisely from the creel onto a warp beam under strictly controlled, uniform tension.
The resulting high-quality warp beam is subsequently installed onto a warp knitting machine for seamless fabric production. For modern textile factories, maintaining stable warping quality is vital, as inconsistent yarn tension directly causes yarn breakage, lower knitting efficiency, and defects in the final fabric.
The A-ZEN AZ118L Direct Warping Machine delivers accurate tension regulation and reliable beam preparation to secure your entire production workflow.
The AZ118L Direct Warping Machine prepares warp beams for warp knitting through a streamlined and automated workflow:
Package Mounting: Yarn packages are securely mounted on the specialized creel.
Yarn Guiding: Multiple yarn ends are smoothly guided through the advanced tension system.
Tension Control: The intelligent control system maintains consistent, uniform yarn tension.
Precision Winding: Yarns are cleanly wound onto the warp beam at precisely controlled speeds.
Finished Beam Preparation: The finished warp beam is finalized for smooth installation on your warp knitting machine.
Designed as an integral part of complete textile production lines, the AZ118L seamlessly supports beam preparation for various high-demand applications, including:
• Tricot Warp Knitting Machines
• Raschel Warp Knitting Machines
• Double Needle Bar Raschel Machines
• Terry Warp Knitting Systems
As an experienced manufacturer of both preparation and knitting machinery, A-ZEN provides fully coordinated equipment solutions to ensure absolute synergy across your factory floor.
| Specification | Value / Configuration |
|---|---|
| Warping Speed | 100–1000 m/min |
| Warp Beam Size | Customizable |
| Standard Beam Sizes | 21" × 21", 21" × 30" |
| Control System | Computer-controlled (Siemens PLC) |
| Yarn Tension Control | Real-time PID closed-loop control |
| Main Motor | 7.5 kW AC frequency-controlled |
| Brake Torque | 1600 Nm |
| Air Pressure | 6 bar |
| Maximum Counting Range | 99,999 m |
| Copy Precision | Measurement error below 5 m under specified conditions |
Equipped with a dedicated tension roller system utilizing real-time regulation to guarantee consistent yarn density.
Features reliable break detectors and optional camera stop detection to minimize unexpected operational halts.
Enables smooth storage and quick recall of production parameters for repeatable, high-efficiency batches.
Effectively reduces static electricity and yarn fluff, securing high-speed running stability.
Configurable with turnable creels and advanced tension modules based on specific yarn characteristics.
Can be tailored with custom yarn storage arrangements for specialized fabric production requirements.
Touch Screen Control Panel
Warping Machine Anti-Static Device
Direct Warping Machine Creel
Siemens PLC Control
Schneider Electric Elements
AIRTAC Air Tube System
Watch the AZ118L Direct Warping Machine in action to see its stable warp beam preparation, advanced tension control, and overall performance.
Download official technical catalogues for comprehensive specifications.
Providing coordinated direct warping and warp knitting machinery for seamless plant integration.
Equipment custom-built to tackle strict requirements in warp preparation and high-speed stability.
Configurations, beam dimensions, and auxiliary devices adapted precisely to your specific yarns.
Comprehensive on-site installation guidance, commissioning, and reliable after-sales service.
A-ZEN offers tailored machine designs and custom development solutions to meet specific client needs, ensuring optimal performance for diverse textile applications.
Original Machine Design
Custom Development Solutions
Quality Control During Assembly
Precision Component Testing
Rigorous Mechanical Check
Standardized Factory Inspection
Warping Machine Head Delivery
Secure Container Loading
Professional Export Packing
Safe Global Transport
A-ZEN provides localized service in India, Türkiye, Egypt, Indonesia, Pakistan, and Iran, with ongoing plans to expand further. Our professional global service teams ensure timely support, maintenance, and technical backup.
A: Normally, our clients choose 6 layers or 7 layers configurations, and some specific applications also support 8 layers.
A: Each machine is strictly assembled and inspected before delivery. Key mechanical and electrical components are thoroughly tested to verify stable operation prior to shipment.
A: A direct warping machine is used to prepare warp beams by winding multiple yarn ends onto a beam with controlled tension for warp knitting or other textile production.
A: Yes. The AZ118L is engineered specifically for warp beam preparation and seamlessly supports Tricot, Raschel, and other warp knitting applications.
A: It accommodates various synthetic filament yarns. The maximum warping speed can reach up to 1000 m/min depending on production conditions.
A: Yes, as a dual manufacturer of both warping and knitting machinery, we offer coordinated systems along with full installation, commissioning, and maintenance support.
The AZ118L Direct Warping Machine can be fully customized according to different warp knitting production requirements, with modular options including:
Warp beam size specifications
Creel configuration & layer counts
Advanced yarn tension systems
Camera monitoring system
Yarn break detection modules
Anti-static and oiling devices
Yarn storage device setup
* Please share your yarn type, beam specifications, and production goals so A-ZEN can recommend the ideal configuration for your plant.
ISO9001
CE Certificate
CE Compliance
CE Standard
UL Certificate
Strategic Partner
Quality Award
A-ZEN Trademark
Invention Patent
Utility Model Patent
