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machine-TEST1

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Overview of A-ZEN RD6-EL Warp Knitting Machine

The A-ZEN RD6-EL is engineered to produce high-quality 3D air-mesh spacer fabrics, also known as three-dimensional mesh textiles, widely used in sports shoe uppers, automotive seats, mattress textiles, and other applications. These fabrics offer thicknesses from 1mm to 50mm, ensuring versatility for various industries.

Introduced in 2014, the A-ZEN RD6-EL double needle bar raschel machine has undergone continuous improvements in its warp knitting mechanical structure and electronic components. With market-tested technology and durable parts, it is a top choice among A-ZEN’s warp knitting machines.

Featuring 6 ground bars, a knock-over comb bar distance of 2-12mm, and available working widths of 138" and 210", the RD6-EL delivers exceptional performance. A-ZEN also offers other models, including RD7, RDJ5/1, RDJ4/2, and AZ2885.

3D warp knitted spacer fabric for sports shoes

3D Spacer Fabric

Air-mesh textile for automotive seats

Air-Mesh Textile

Warp knitted fabric for mattresses

Mattress Textile

Technical Details of RD6-EL Spacer Textile Machine

Technical Specifications

1 Working Width 138", 210"
2 Machine Gauge E18, E22, E24, E28
3 Working Speed 50-750 RPM (Depends on Yarn and Designs)
4 Knock-over Comb Bar Distance 2-12mm
5 Bars/Knitting Elements 2 needle bars with latch needle units (individual needle and needle block optional), 2 knock-over comb bars, 6 ground bars
6 Pattern Drive System Pattern Discs Drive or EL Drive (Optional)
7 Yarn Let-off Device EBC Yarn Let-off System
8 Fabric Take-up Electronic Fabric Take-up System
9 Batching Device Electronic Batching Device
10 Laser Stop Detector and Online Service Program Optional
11 Air Blower Device Optional
12 In-house Test Optional
RD6-EL machine dimensions diagram

Machine Dimensions (Side View)

RD6-EL machine top view dimensions

Machine Dimensions (Top View)

Innovations & Advantages

  • Ensures consistent output for 3D mesh textiles with reliable operation.

  • Sourced from top suppliers: Needle Elements (Groz-Beckert, Saxonia), EL Drives (Mitsubishi, Nidec, Yaskawa), Bearings (NSK, INA, FAG), Needle Beds and Bars (Magnalium Material), Electrical Elements (Schneider, Siemens, Omron, INVT), Take-up Belt (Bobotex).

  • The EBC yarn let-off system reduces energy consumption by up to 15%.

  • Mitsubishi EL drives ensure accurate 3D mesh patterns for diverse applications.

  • Magnalium needle beds and NSK bearings enhance machine longevity.

Individual latch needles for RD6-EL warp knitting machine

Individual Latch Needles

Block latch needles for RD6-EL machine

Block Latch Needles

Knock-over comb bar for warp knitting

Knock-over Comb Bar

Guide ground bar under CNC production

Guide Ground Bar

Air-mesh fabric produced by RD6-EL machine

Air-Mesh Fabric

Customer's warp knitting production factory

Customer's Production Factory

Changzhou A-ZEN Warp Knitting

Changzhou A-ZEN Warp Knitting

A-ZEN RD6-EL machine delivery to overseas countries

Overseas Machine Delivery

Applications of RD6-EL 3D Spacer Fabrics

Sports Shoe Uppers

The RD6-EL produces lightweight, breathable air-mesh fabrics, ideal for high-performance sports shoes, offering flexibility in design and superior comfort.

Automotive Seats

Our 3D spacer fabrics provide excellent durability and ventilation, enhancing comfort for automotive upholstery while meeting eco-friendly standards.

Mattress Textiles

With thicknesses up to 50mm, RD6-EL fabrics ensure optimal air circulation and pressure resistance for premium mattress production.

Video: RD6-EL Producing 3D Air-Mesh Textiles

Watch the RD6-EL in action producing air-mesh sports shoe textiles in Türkiye, 2021.

Advantages of A-ZEN Service

Original Machine Design & Custom Development

A-ZEN offers tailored machine designs and custom development solutions to meet specific client needs, ensuring optimal performance for diverse textile applications.

ISO-Standard Assembly and Quality Inspection

RD6-EL assembly quality inspection process

Quality Control During Assembly

Final quality check for RD6-EL machine

Final Quality Assurance

Professional Packing and Shipping Team

Warp knitting machine delivery

Warp Knitting Machine Delivery

Seaworthy packaging for RD6-EL machine

Seaworthy Package

Expert After-Sales and Global Service Network

A-ZEN provides local service in India, Türkiye, Egypt, Indonesia, Pakistan, and Iran, with plans to expand further. Our global service teams ensure timely support and maintenance.

RD6-EL vs. Other Warp Knitting Machines

Model Working Width Speed (RPM) Applications
RD6-EL 138", 210" 600-750 3D spacer fabrics, sports shoes, automotive seats
RD7 138", 200" 500-700 General warp knitted fabrics

Sustainable Textile Production with RD6-EL

The RD6-EL’s energy-efficient design reduces power consumption by up to 15%, and its compatibility with eco-friendly yarns supports sustainable textile manufacturing, meeting modern environmental standards.

Sustainable textile production with RD6-EL

Sustainable Production

FAQs About RD6-EL Double Needle Bar Machine

What is the running speed of the RD6-EL machine?

The RD6-EL double needle bar warp knitting machine operates at a stable speed of 600-750 RPM, depending on yarn and design specifications.

How is the quality of the RD6-EL machine?

  • Supported by an experienced installation and R&D team

  • Uses branded electrical and imported mechanical parts for reliability

  • Each machine is rigorously tested before delivery

  • Continuous improvements based on customer feedback ensure stable, high-quality performance

What types of yarn are compatible with RD6-EL?

The RD6-EL supports a wide range of yarns, including polyester, nylon, and blended fibers, ensuring versatility for 3D spacer fabric production.

How to maintain the RD6-EL warp knitting machine?

Regular maintenance includes cleaning needle beds, checking EL drives, and following our detailed operation manual. A-ZEN’s service teams offer ongoing support.

Do you offer local service?

We provide local service in India, Türkiye, Egypt, Indonesia, Pakistan, and Iran, with plans to expand further. Additionally, we offer detailed operation manuals and online technical support for efficient machine adjustments.

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We have 15 years' experience in the research and production of Warp Knitting Machinery.

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    info@azentex.com
        edison@azentex.com
    +86-15861179152
    Wujin district, Changzhou, Jiangsu
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