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Overview of A-ZEN RD6-EL Warp Knitting Machine

The A-ZEN RD6-EL is engineered to produce high-quality 3D air-mesh spacer fabrics, also known as three-dimensional mesh textiles, widely used in sports shoe uppers, automotive seats, mattress textiles, and other applications. These fabrics offer thicknesses from 1mm to 50mm, ensuring versatility for various industries.

Introduced in 2014, the A-ZEN RD6-EL double needle bar raschel machine has undergone continuous improvements in its warp knitting mechanical structure and electronic components. With market-tested technology and durable parts, it is a top choice among A-ZEN’s warp knitting machines.

Featuring 6 ground bars, a knock-over comb bar distance of 2-12mm, and available working widths of 138" and 210", the RD6-EL delivers exceptional performance. A-ZEN also offers other models, including RD7, RDJ5/1, RDJ4/2, and AZ2885.

3D warp knitted spacer fabric for sports shoes

3D Spacer Fabric

Air-mesh textile for automotive seats

Air-Mesh Textile

Warp knitted fabric for mattresses

Mattress Textile

RD6-EL Warp Knitting Machine Specifications

1 Working Width 138", 210"
2 Machine Gauge E18, E22, E24, E28
3 Working Speed 50-750 RPM (Depends on Yarn and Designs)
4 Knock-over Comb Bar Distance 2-12mm
5 Bars/Knitting Elements 2 needle bars with latch needle units (individual needle and needle block optional), 2 knock-over comb bars, 6 ground bars
6 Pattern Drive System Pattern Discs Drive or EL Drive (Optional)
7 Yarn Let-off Device EBC Yarn Let-off System
8 Fabric Take-up Electronic Fabric Take-up System
9 Batching Device Electronic Batching Device
10 Laser Stop Detector and Online Service Program Optional
11 Air Blower Device Optional
12 In-house Test Optional

Key Features of RD6-EL Spacer Textile Machine

  • High-Performance Stability for Spacer Fabric Production

    Ensures consistent output for 3D mesh textiles with reliable operation.

  • Trusted Spare Parts for Warp Knitting Machines

    Sourced from top suppliers:

    • Needle Elements: Groz-Beckert, Saxonia

    • EL Drives: Mitsubishi, Nidec, Yaskawa

    • Bearings: NSK, INA, FAG

    • Needle Beds and Bars: Magnalium Material

    • Electrical Elements: Schneider, Siemens, Omron, INVT

    • Take-up Belt: Bobotex

  • Global Service Teams for Textile Machinery Support

    Available in Türkiye, India, Egypt, Indonesia, and Iran.

Technical Advantages of RD6-EL Spacer Textile Machine

  • Energy Efficiency

    The EBC yarn let-off system reduces energy consumption by up to 15%.

  • Precision Knitting

    Mitsubishi EL drives ensure accurate 3D mesh patterns for diverse applications.

  • Durability

    Magnalium needle beds and NSK bearings enhance machine longevity.

Applications of RD6-EL 3D Spacer Fabrics

Sports Shoe Uppers

The RD6-EL produces lightweight, breathable air-mesh fabrics, ideal for high-performance sports shoes, offering flexibility in design and superior comfort.

Automotive Seats

Our 3D spacer fabrics provide excellent durability and ventilation, enhancing comfort for automotive upholstery while meeting eco-friendly standards.

Mattress Textiles

With thicknesses up to 50mm, RD6-EL fabrics ensure optimal air circulation and pressure resistance for premium mattress production.

Success Stories with RD6-EL Warp Knitting Machine

A leading sports shoe manufacturer in Türkiye used the A-ZEN RD6-EL to produce lightweight, breathable 3D air-mesh fabrics, reducing production time by 20% while maintaining high quality. "The RD6-EL's reliability and A-ZEN's technical support have been game-changers for our production line," says their production manager.

An automotive upholstery supplier in India leverages the RD6-EL to create durable, ventilated seat fabrics, meeting stringent industry standards and enhancing passenger comfort.

RD6-EL Machine Components and Details

Individual latch needles for RD6-EL warp knitting machine

Individual Latch Needles

Block latch needles for RD6-EL machine

Block Latch Needles

Knock-over comb bar for warp knitting

Knock-over Comb Bar

Guide ground bar under CNC production

Guide Ground Bar

Air-mesh fabric produced by RD6-EL machine

Air-Mesh Fabric

Customer's warp knitting production factory

Customer's Production Factory

A-ZEN RD6-EL machine delivery to overseas countries

Overseas Machine Delivery

Video: RD6-EL Producing 3D Air-Mesh Textiles

Watch the RD6-EL in action producing air-mesh sports shoe textiles in Türkiye, 2021.

Packaging & Shipping for Warp Knitting Machines

Warp knitting machine delivery

Warp Knitting Machine Delivery

Seaworthy packaging for RD6-EL machine

Seaworthy Package

RD6-EL vs. Other Warp Knitting Machines

Model Working Width Speed (RPM) Applications
RD6-EL 138", 210" 600-750 3D spacer fabrics, sports shoes, automotive seats
RD7 138", 200" 500-700 General warp knitted fabrics

Sustainable Textile Production with RD6-EL

The RD6-EL’s energy-efficient design reduces power consumption by up to 15%, and its compatibility with eco-friendly yarns supports sustainable textile manufacturing, meeting modern environmental standards.

FAQs About RD6-EL Double Needle Bar Machine

What is the running speed of the RD6-EL machine?

The RD6-EL double needle bar warp knitting machine operates at a stable speed of 600-750 RPM, depending on yarn and design specifications.

How is the quality of the RD6-EL machine?

  • Supported by an experienced installation and R&D team

  • Uses branded electrical and imported mechanical parts for reliability

  • Each machine is rigorously tested before delivery

  • Continuous improvements based on customer feedback ensure stable, high-quality performance

What types of yarn are compatible with RD6-EL?

The RD6-EL supports a wide range of yarns, including polyester, nylon, and blended fibers, ensuring versatility for 3D spacer fabric production.

How to maintain the RD6-EL warp knitting machine?

Regular maintenance includes cleaning needle beds, checking EL drives, and following our detailed operation manual. A-ZEN’s service teams offer ongoing support.

Do you offer local service?

We provide local service in India, Türkiye, Egypt, Indonesia, Pakistan, and Iran, with plans to expand further. Additionally, we offer detailed operation manuals and online technical support for efficient machine adjustments.

Ready to Upgrade Your Textile Production?

Contact A-ZEN today to learn how the RD6-EL can enhance your textile manufacturing. Request a Quote or schedule a demo.

About A-ZEN Textile Machinery Manufacturing

A-ZEN manufacturing workshops for warp knitting machines

Warp Knitting Machine Manufacturing Facilities

A-ZEN operates four workshops: two dedicated to warp knitting and warping machines, and two for fabric production and spare parts manufacturing. New machines are thoroughly tested in our fabric knitting factory before market release. Spare parts, including compound needle beds, tongue needle beds, needle guide bars, sinker beds, and latch needle beds, are produced using CNC machines, compatible with both Chinese and German warp knitting machines.

A-ZEN exhibition booth at textile machinery trade shows

Global Exhibitions for Textile Machinery Innovations

We participate in global textile machinery exhibitions such as ITMA, ITM, and ITME, showcasing our latest technology and cost-effective products. These events allow us to gather customer feedback and refine our machines to meet market demands.

A-ZEN customer training for warp knitting machines

Training for Warp Knitting Machine Operators

Technical support is a cornerstone of our services. We provide comprehensive training through professional manuals, online guides, video tutorials, and on-site training in over 10 countries, including Turkey, India, Pakistan, Indonesia, Iran, and Egypt. Our timely and professional support has earned a strong reputation globally.

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We have 15 years' experience in the research and production of Warp Knitting Machinery.

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    info@azentex.com
        edison@azentex.com
    +86-15861179152
    Wujin district, Changzhou, Jiangsu
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