Double Needle Bar Raschel Machine RD5
Product Description
Overview of A-ZEN RD5N Double Needle Bar Raschel Machine
The A-ZEN RD5N Double Needle Bar Raschel Machine is a high-performance warp knitting machine designed for producing spacer air-mesh fabrics, including air-mesh shoe uppers, knitted mattress fabrics, and industrial spacer textiles. With a working width of up to 210" and a speed range of 20–1000 rpm, it features a pattern disc drive system and premium components like Groz-Beckert latch needles and Saxonia ground guide needles.
The RD5N supports functional yarn replacement (e.g., mono yarn to reinforced yarn) for industrial applications such as road construction textiles. A-ZEN also offers complementary models like RD6, RD7, RDJ5/1, RDJ4/2, and AZ2885.
Backed by local service in India, Türkiye, Egypt, Indonesia, Pakistan, and Iran, the RD5N ensures reliable performance with in-house testing, online support, and detailed manuals.
RD5N Machine
Individual Latch Needles
Block Latch Needles
Knock-over Comb Bar
PDF Documentation for RD5N Double Needle Bar Machine
Technical Details of RD5N Double Needle Bar Machine
Technical Specifications
| 1 | Working Width/Gauge | 138", 170", 210" |
| 2 | Machine Gauge | E18, E22, E24 |
| 3 | Working Speed | 20–1000 rpm (Depends on Yarn and Design) |
| 4 | Knock-over Comb Bar Distance | 2–12 mm |
| 5 | Bars/Knitting Elements | 2 Needle Bars (Individual or Block Latch Needles), 2 Knock-over Comb Bars, 6 Ground Bars |
| 6 | Pattern Drive System | Pattern Discs (EL Drive Optional) |
| 7 | Yarn Let-off Device | EBC Yarn Let-off System |
| 8 | Fabric Take-up | Electronic Fabric Take-up System |
| 9 | Batching Device | Electronic Batching Device |
| 10 | Laser Stop & Online Service | Equipped |
| 11 | Air Blower Device | Optional |
| 12 | In-house Test | Optional |
Key Features & Components
Stable Performance: Reliable operation with minimal downtime.
Premium Components: Groz-Beckert & Saxonia needles, NSK/INA/FAG bearings, Mitsubishi/Nidec/Yaskawa EL drives, Schneider/Siemens/Omron/INVT electronics, Bobotex take-up belts.
Global Service: Local teams in Türkiye, India, Egypt, Indonesia, Pakistan, Iran.
RD5N Machine
Air-Mesh Spacer Production
Pattern Disc Drum
Production Line
Video: RD5N Double Needle Bar Machine in Operation
Watch the RD5N produce high-quality air-mesh spacer fabrics.
210" RD5-EL in China:
RD6-EL in Turkey (Air-Mesh Sports Shoes):
Advantages of A-ZEN Service
Original Machine Design & Custom Development
A-ZEN offers tailored machine designs and custom development solutions to meet specific client needs, ensuring optimal performance for diverse textile applications.
Original Machine Design & Custom Development
Original Machine Design & Custom Development
ISO-Standard Assembly and Quality Inspection
Quality Control During Assembly
Quality Control During Assembly
Quality Control During Assembly
Professional Packing and Shipping Team
Warp Knitting Machine Delivery
Seaworthy Package
Professional Shipping
Professional Shipping
Expert After-Sales and Global Service Network
A-ZEN provides local service in India, Türkiye, Egypt, Indonesia, Pakistan, and Iran, with plans to expand further. Our global service teams ensure timely support and maintenance.
FAQs About RD5N Double Needle Bar Machine
Is A-ZEN a trading company or a manufacturer?
A-ZEN has been a manufacturer since 2012 with its own factory in Changzhou, China, and a dedicated trading company (A-ZEN brand, est. 2017) for global export services.
Do you offer local service for the RD5N?
Yes, we provide local service in India, Türkiye, Egypt, Indonesia, Pakistan, and Iran, with expansion planned. Online support and installation videos are also available.
How do you support installation if engineers cannot visit?
We conduct in-house testing before delivery and provide real-time online guidance to ensure smooth installation and setup.
How is the quality of the RD5N ensured?
Quality is guaranteed through market-tested components, regular customer maintenance checks, and over 15 years of proven performance in global markets.
What fabrics can the RD5N produce?
The RD5N produces air-mesh shoe uppers, knitted mattress fabrics, and industrial spacer textiles (with functional yarn replacement).
Can I upgrade to an EL pattern drive?
Yes, the RD5N supports an optional EL pattern drive for enhanced design flexibility.
Company Information
Manufacturing Factories:
We have four workshops: two for warp knitting and warping machines, and two for fabric production and spare parts. New machines undergo rigorous in-house testing before market release. Spare parts (compound needle beds, tongue needle beds, etc.) are CNC-produced for compatibility with Chinese and German machines.
Global Exhibition:
We participate in ITMA, ITM, ITME, and other global textile machinery exhibitions to showcase innovations and gather customer feedback.
Customer Training:
We provide manuals, online guides, video tutorials, and on-site training in over 10 countries, including Turkey, India, Pakistan, Indonesia, Iran, and Egypt.
Certificates
ISO9001
CE
CE
CE
Audited Supplier
Certificate
Certificate
A-ZEN Trademark
Patent
Patent