Jacquard Double Needle Bar Raschel Machine RDJ5/1
Product Description
Overview of RDJ5/1, RDJ6/1 Jacquard Double Needle Bar Warp Knitting Machine
Jacquard double needle bar raschel machine refers to the double-bar raschel machines with the knitted sport shoes piezo jacquard technology, which is capable of making patterns on the surface of shoe uppers (Technical Article: How to Make Designs for Warp Knitting Jacquard Shoes?) and patterned mattress spacer.
Double-needle bar warp knitting machines RDJ5/1, RDJ6/1, and RDJ7/1 are for producing patterned spacer textiles, while RDJ4/2 and RDJ6/2 are for producing seamless dresses, pantyhose, leggings, and belts.
A-ZEN RDJ type double needle bar jacquard warp knitting machine is a professional shoe upper fabric knitting machine. With 4 or 5 ground guide bars and a separate piezo-jacquard bar, various mesh nets are achievable. Besides, the stable working performance ensures high productivity.
More to read: https://www.azentex.com/how-to-produce-superior-warp-knitted-shoe-upper-fabric.html
Machine Features:
1. Stable Working Performance
2. Reliable Spare-parts Partners
(1) Needle Elements Suppliers: Groz-Beckert, Saxonia;
(2) EL Drives Suppliers: Mitsubishi, Nidec, Yaskawa, Inovance;
(3) Bearing Suppliers: NSK, INA, FAG;
(4) Needle Beds and Bars Material: Magnalium Material;
(5) Electrical Elements Suppliers: Schneider, Siemens, Omron, INVT;
(6) Take-up Belt: Bobotex.
3. Overseas Service Team
Türkiye, India, Egypt, Indonesia, and Iran.
PDF Documentation for RDJ5/1 Jacquard Double Needle Bar Warp Knitting Machine
Technical Details of RDJ5/1 Jacquard Double Needle Bar Warp Knitting Machine
Technical Specifications
1. Working Width/Gauge: 138"/E22, E24
2. Working Speed: 50-750rpm (Depends on Yarn and Designs)
3. Knock-over Comb Bar Distance: 2- 7 mm or 2-12 mm
4. Bars/Knitting Elements: 2 needle bars with latch needle units (individual needle and needle block optional), 2 knock-over comb bars
5. Pattern Drive System: EL Drive
6. Yarn Let-off Device: EBC Yarn Let-off System
7. Fabric Take-up: Electronic Fabric Take-up System
8. Batching Device: Electronic Batching Device
9. Laser Stop Detector and Online Service Program Equipped
10. Air Blower Device: Optional
11. Automatic Knock-over Comb Adjust: Optional
Innovations & Advantages
1. Ensures consistent output for jacquard shoe uppers with reliable operation
2. Sourced from top suppliers: Needle Elements (Groz-Beckert, Saxonia), EL Drives (Mitsubishi, Nidec, Yaskawa), Bearings (NSK, INA, FAG), Needle Beds and Bars (Magnalium Material), Electrical Elements (Schneider, Siemens, Omron, INVT), Take-up Belt (Bobotex)
3. The EBC yarn let-off system reduces energy consumption by up to 15%
4. Independent Jacquard yarn movement enhances design flexibility for diverse applications
5. Durable Magnalium (7075 quality aerospace aluminum) needle beds, German and Japanese bearings, enhance machine longevity
Piezo Jacquard (German Needles)
Latch Needles Blocks (Optional)
Individual latch needles
Durable knock-over comb bar
RDJ guide bars EL drive
Design simulation effect on the warp knitting design program.
Design capabilities offer more choices on the AZEN jacquard machine
RDJ6/1 On-site Working Video
RDJ Jacquard Double Needle Bar Warp Knitting Machine Applications
Spacer Mesh Shoe Upper
Mattress Spacer
Bag Air-mesh
Advantages of A-ZEN Service
Original Machine Design & Custom Development
A-ZEN offers tailored machine designs and custom development solutions to meet specific client needs, ensuring optimal performance for diverse textile applications.
Original Machine Design & Custom Development
Original Machine Design & Custom Development
ISO-Standard Assembly and Quality Inspection
Quality Control During Assembly
Quality Control During Assembly
Quality Control During Assembly
Quality Control During Assembly
Professional Packing and Shipping Team
Warp Knitting Machine Delivery
Seaworthy Package
Professional Shipping
Professional Shipping
Expert After-Sales and Global Service Network
A-ZEN provides local service in India, Türkiye, Egypt, Indonesia, Pakistan, and Iran, with plans to expand further. Our global service teams ensure timely support and maintenance.
Sustainable Textile Production with RDJ5/1 Jacquard Double Needle Bar Warp Knitting Machine
The RDJ5/1’s energy-efficient design reduces power consumption by up to 15%, and its compatibility with eco-friendly yarns supports sustainable textile manufacturing, meeting modern environmental standards for jacquard shoe uppers.
Sustainable Production
FAQ About RDJ5/1 Jacquard Double Needle Bar Warp Knitting Machine
Q: Are you a double-needle bar sports net warp knitting machine manufacturer?
A: A-ZEN has been established as a trading company since we already have a factory mainly producing warp knitting machines and needle beds.
Q: How is your sports net double needle bar machine quality?
A: 1. We have an experienced installation and R&D team for this type of machine.
2. We adopt branded electrical parts and imported mechanical parts to ensure the basic quality condition.
3. We test each machine before delivery.
4. We collect feedback from our machine adjustment team and improve our technology accordingly.
So, with years of market testing, our machine quality is good and stable.
Q: Do you offer local service?
A: We provide local service in India, Türkiye, Egypt, Indonesia, Pakistan, and Iran so far, and we will expand our service teams in more countries shortly. But meanwhile, we have a detailed machine Operation Manual and online technical support. Most of our customers can finish machine adjustment efficiently.
Q: How do you provide service if Chinese engineers can not come for installation
A: Before machine delivery, we have an in-house test process to ensure the machine performs perfectly. After the machine arrives, we provide an online guide to support our customers in finishing the machine installation.
Company Information
Manufacturing Factories:
We have four workshops, two of which are warp knitting machines and warping machines workshops, and another two are fabric production mill and spare parts manufacture workshops. Most of our newly developed machines will be used in our fabric knitting factory for a profound test, after which, we will promote them into the market.
Spare parts such as compound needle bed, tongue needle bed, needle guide bar, sinker bed, and latch needle bed are produced in our CNC machines, the bars or beds used on Chinese and German warp knitting machines.
Global Exhibition:
We attend professional textile machinery exhibitions worldwide, such as ITMA, ITM, ITME, and many others. During the exhibition, we not only display our newly developed technology but also offer economical products to our customers.
It is also a good time to collect customers' feedback and new demands so that we can make better machines for them.
Communication and Cooperation are our themes, and we participated in all exhibitions.
Customer Training:
Technical support plays an extremely important role in warp knitting machine services. We offer different forms of training, including professional manual books, online guides, video albums, and on-site training.
So far, we have offered on-site training in more than 10 countries and built up our local service teams in Turkey, India, Pakistan, Indonesia, Iran, and Egypt.
Our on-time & professional technical support has gained a high reputation in the markets.
Certificates
ISO9001
CE
CE
CE
UL
Certificate
Certificate
A-ZEN Trademark
Patent
Patent