HTS4EL 4-Bar High Speed Tricot Machine | A-ZEN
Product Description
High-Speed 4-Guide-Bar Tricot Warp Knitting Machine (HTS4EL / HKS4 Type)
A High-Performance, Versatile, and Cost-Effective Warp Knitting Machine Manufactured by
A-ZEN, the HTS4EL is a standout among warp knitting machines, renowned for its exceptional performance (EL System) and compatibility.
This machine offers remarkable value for a range of applications in the textile industry, including outerwear, curtains, sofa fabrics, premium wall coverings, and automotive interior fabrics.
The HTS4EL is available in different working widths, such as 186", 218", 240", 290", and 330", with various gauge options like E24 (Needle Spec.: 51.55), E28, and E32, catering to diverse fabric requirements.
Leveraging its electronic lapping movement capabilities, the HTS4EL can produce fabrics with large lapping movements, such as long-pile and turtle-fur fabrics, with a maximum cumulative lateral movement of up to 50 needles. Its versatility makes it suitable for a wide range of fabric applications, ensuring flexibility and efficiency in production.
Key Features & Design Capacity of HTS4EL
Course Yarn Curtain
Tulle Curtain
Embroidery-like Effect
Features of the Tricot Warp Knitting Machine HTS4EL
1. Stable Working Performance
2. Reliable Spare-parts Partners
(1) Needle Elements Suppliers: Groz-Beckert, Saxonia
(2) EL Drives Suppliers: Mitsubishi, Yaskawa
(3) Bearing Suppliers: NSK, INA, FAG
(4) Needle Beds and Bars Material: Reinforced Carbon-fiber Material
(5) Electrical Elements Suppliers: Schneider, Siemens, Omron, INVT
(6) Take-up Belt: Bobotex
3. Overseas Service Team:
Türkiye, India, Egypt, Germany, Indonesia, Japan, and Iran.
PDF Documentation for HKS4EL Tricot Machine
Technical Specifications of A-ZEN HTS4EL 4-Bar Tricot Machine
| Feature / Parameter | Standard Specification & Options |
| Machine Model | A-ZEN HTS4EL (High-Speed 4-Bar Tricot Machine) |
| Working Widths | 84" (2133 mm), 136" (3454 mm), 180" (4572 mm), 218" (5537 mm) |
| Machine Gauges | E18, E24, E28, E32, E36 |
| Maximum Speed | Up to 2,800 rpm (depending on yarn quality & fabric structure) |
| Guide Bars / Elements | 4 ground guide bars with EL (Electronic Line) drive or pattern discs |
| Warp Beam Sizes | 21" or 30" flange diameter warp beams |
| Yarn Compatibility | Polyester, Polyamide (Nylon), Spandex / Elastane, Cotton blends |
| Drive & Control System | Integrated Siemens / Yaskawa servo drives with Wi-Fi remote access |
Smart Technology & Innovations for Superior Performance
Engineered for Efficiency and Reliability
The machine ensures consistent output for home textiles with stable, reliable operation
EBC yarn let-off system ensures high-course designs with various patterns
The servo drives enable large lapping movements (up to 50 needles) for long-pile and turtle-fur fabrics, an application expanded
Advanced crankshaft design minimizes noise and enhances high-speed stability.
Giant Lapping Mesh Designs
Giant Lapping Velvet Designs
EL Drive Motor System
High-Performance EL Drive Motor System
Factory Full Check Before Delivery
High Stability Production
Well-Sea Shipping Package
Tier-1 Global Component Integration&Engineering Reliability
To guarantee continuous 24/7 high-speed operation and extended service life, A-ZEN equips the HTS4EL with market-proven global components:
Knitting Elements & Needles: Premium compound needles, guide needles, and tongue units supplied by Groz-Beckert and Saxonia.
Main Shaft & Bearings: Heavy-duty, low-friction bearings from NSK, INA, and FAG ensuring structural stability under high tension.
Servo Motors & PLC: Siemens and Yaskawa motion control systems enabling micro-second electronic pattern switching (EL drive) and precise yarn feed control.
IoT Remote Diagnostics: Built-in Wi-Fi program module that allows A-ZEN engineers to perform real-time software updates, fault diagnostics, and provide technical guidance remotely.
Target Fabric Applications & Material Compatibility
Sofa Fabrics
Bed Blanket
Men's Shirts
Sofa Cover Fabrics & Bed Blankets
Luxurious, super-soft velvet fabrics for stylish furniture, such as sofa covers and cozy bedding.
Curtains & Wall Coverings
Elegant, durable textiles for decorative curtains and premium wall coverings.
Outerwear Fabrics
Outerwear fabrics with and without elastic yarn for men and women
Automotive car textiles, such as car upholstery and car seat covers
| Fabric Category | Typical Fabric Types | Yarn & Gauge Configuration |
Sportswear & Activewear | Stretch mesh, breathable jersey, compression fabric | Spandex + Polyester/Nylon, E28/E32 |
Underwear & Swimwear | Elastic tricot, smooth linings, shapewear fabric | Fine Denier Nylon + Spandex, E28/E32 |
Automotive & Technical Textiles | Seat covers, car ceiling linings, spacer backing mesh | Polyester filament, E18/E24 |
Home Textiles & Velvet | Plain loop velvet, sofa fabric, curtain mesh | Microfiber DTY/FDY, E24/E28 |
Tricot Warp Knitting Machine HKS4EL Working Video
Related Article
Advantages of A-ZEN Service
Original Machine Design & Custom Development
A-ZEN offers tailored machine designs and custom development solutions to meet specific client needs, ensuring optimal performance for diverse textile applications.
Original Machine Design & Custom Development
Original Machine Design & Custom Development
ISO-Standard Assembly and Quality Inspection
Quality Control During Assembly
Quality Control During Assembly
Quality Control During Assembly
Professional Packing and Shipping Team
Warp Knitting Machine Delivery
Seaworthy Package
Professional Shipping
Professional Shipping
Expert After-Sales and Global Service Network
A-ZEN provides local service in India, Türkiye, Egypt, Indonesia, Pakistan, and Iran, with plans to expand further. Our global service teams ensure timely support and maintenance.
HTS4EL vs. Other Warp Knitting Machines
| Model | Working Width | Speed (RPM) | Applications |
|---|---|---|---|
| RD7EL | 138", 200" | 500-950 | Air-spacer fabrics used for shoe uppers and car seats |
| HTS3EL | 186", 218", 240", 290", 330" | 50–2200 | Sofa fabrics, bed blankets, curtains, automotive interiors |
Sustainable Textile Production with HTS4EL
The HKS4EL’s energy-efficient EBC system reduces power consumption by up to 15%, and its compatibility with eco-friendly yarns supports sustainable textile manufacturing, meeting modern environmental standards.
Sustainable Production
FAQs About HKS4EL Tricot Machine( Frequently Asked Questions (FAQ)
Q: What is your Tricot Warp Knitting Machine HTS4EL's running speed
HKT3M 2,200 RPM; HTS4-EL 2,000 RPM. Machine speed depends on yarn and design.
Q: Are you a warp knitting machine manufacturer?
A: We have been a manufacturer since 2012, and we established our own trading company in 2017, the brand of which is A-ZEN, which specializes in importing and exporting services.
Q: Do you offer local technical service for the tricot machines??
A: We provide local service in India, Turkey, Egypt, Indonesia, Pakistan, and Iran so far, and we will expand our service teams to more countries in the near future.
Q: What is the main difference between HTS3EL (3-bar) and HTS4EL (4-bar) tricot machines?
A: The HTS4EL features four guide bars, allowing for more complex fabric structures, higher elasticity integration (such as incorporating elastane/spandex on multiple bars), and richer pattern designs compared to 3-bar machines, making it ideal for high-end swimwear and technical stretch mesh.
Q: Is A-ZEN HTS4EL compatible with Karl Mayer HKS4 warp beams and spare parts?
A: Yes. A-ZEN HTS4EL uses standardized 21" and 30" warp beam configurations and offers 100% component compatibility for needles, guide bars, and pattern discs with international standard HKS4 series tricot machinery.
Q: What on-site after-sales service does A-ZEN provide for HTS4EL buyers?
A: A-ZEN provides overseas local engineer deployment for mechanical installation, pattern tuning, and operator training, backed by permanent technical centers in India, Turkey, Egypt, Indonesia, Pakistan, and Iran.
Company Information
Manufacturing Factories:
We have four workshops, two of which are warp knitting machines and warping machines workshops, and the other two are fabric production mill and spare parts manufacture workshops separately. New machines are thoroughly tested in our fabric knitting factory before market release. Spare parts, including compound needle beds, tongue needle beds, needle guide bars, sinker beds, and latch needle beds, are produced using CNC machines, compatible with both Chinese and German warp knitting machines.
Global Exhibition:
We participate in global textile machinery exhibitions such as ITMA, ITM, and ITME, showcasing our latest technology and cost-effective products. These events allow us to gather client feedback and refine our machines to meet market demands.
Customer Training:
Technical support is a cornerstone of our services. We provide comprehensive training through professional manuals, online guides, video tutorials, and on-site training in over 10 countries, including Turkey, India, Pakistan, Indonesia, Iran, and Egypt. Our timely and professional support has earned a strong reputation globally.
Certificates
ISO9001
CE
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CE
UL Certificate
Certificate
Certificate
A-ZEN Trademark
Patent
Patent