Cotton Towel Machine
Product Description
Overview of A-ZEN TS4-C Cotton Towel Machine
Cotton towels are loved by consumers for their soft texture, good water absorption, and skin-friendly properties. Cotton yarn towels are widely used in face towels, bath towels, and beach towels.
TS4-C is a high-performance terry machine for producing microfiber terry towels as well as staple fibers or cotton cloth terry fabrics. Cotton terry pile height could reach 12mm, and the weight could be nearly 600gsm.
Changzhou A-ZEN Textile Machinery Company is a professional terry towel warp knitting machine producer in China, offering working widths of 186" and 218" at E24 gauge.
Specifications of Warp-knitted Cotton Towels:
Weight: Cotton towels can reach up to 600gsm, and the most popular weight ranges from 350gsm to 550gsm.
Two-Sided Piles: Back side loops are usually 4mm in length, while the front pile length ranges from 5–12mm.
Cotton Count: 12Ne, 16Ne, 21Ne, and cotton-polyester combined yarns are the most commonly used on warp knitting terry machines.
Machine Features:
1. Stable Working Performance
The large working width and high-speed performance make the TS4-C towel knitting machine an exceptionally productive solution for terry fabric manufacturing.
With a 280-inch model, the daily output can reach up to 2 tons, ensuring maximum efficiency for large-scale towel production.
2. Reliable Spare Parts Partners
A-ZEN collaborates with globally recognized suppliers to ensure every warp knitting machine delivers consistent performance and long-term reliability.
（1）Needle Elements: Groz-Beckert, Saxonia
（2）EL Drives: Yaskawa
（3）Bearings: NSK, INA, FAG
（4）Needle Beds & Guide Bars: Reinforced Carbon Fiber Material
（5）Electrical Components: Schneider, Siemens, Omron, INVT
（6）Take-up Belt: Bobotex
3. Overseas Service Team:
Türkiye, India, Egypt, Indonesia, Germany, and Iran.
Advantages of Warp Knitting Terry Machines: Warp-Knitted Towels Are Environmentally Friendly
1. Energy-Saving Production
TS4-C warp knitting machine eliminates the need for sizing and desizing, significantly reducing water and energy consumption during production.
2. Versatile Yarn Compatibility
The TS4-C can process a wide range of yarns — polyester, cotton, and pre-dyed yarns — without requiring additional machine adjustments.
3. Flexible Finishing Options
Microfiber towels produced on the TS4-C can be embossed, digitally printed, or dyed, offering easy and flexible finishing possibilities.
4. Durable & Low-Maintenance Design
A-ZEN warp knitting machines are built with high-quality electrical and mechanical components, resulting in a longer lifespan and reduced maintenance costs.
PDF Documentation for TS4-C Cotton Towel Machine
Technical Details of TS4-C Cotton Towel Machine
Technical Specifications
| 1 | Working Width/Gauge | 186",218",280"/E24 |
| 2 | Working Speed | 50-750rpm |
| 3 | Bars/Knitting Elements | Individual Needle Bar with Compound Needles, Tongue Needles, 4 Guide Bars. All Bars and Beds are Made of Carbon-fiber-reinforced Material |
| 5 | Pattern Drive System | Pattern Discs Drive or EL Drive (Optional) |
| 6 | Yarn Let-off Device | EBC Yarn Let-off System |
| 7 | Fabric Take-up | Electronic Fabric Take-up System |
| 8 | Brushing Device | Electronic Brushing Device with Various Speeds |
| 9 | Laser Stop Detector and Online Service Program | Equipped |
| 10 | Air Blower Device | Equipped |
| 11 | Cotton Fluff Blower | Equipped |
TS4-C Cotton Towel Machine
TS4-C Cotton Towel Machine
TS4-C Cotton Towel Machine
TS4-C Cotton Towel Machine
TS4-C Cotton Towel Machine
Applications of Warp-Knitted Cotton Towels
Face Towels
Bath Towels
Bath Towels
Cotton towels are widely used as bathrobes, beach towels, beach kimonos, and washcloths because of their outstanding water-absorbing quality and skin affinity.
Video: TS4-C Cotton Towel Machine in Production
Advantages of A-ZEN Service
Original Machine Design & Custom Development
A-ZEN offers tailored machine designs and custom development solutions to meet specific client needs, ensuring optimal performance for diverse textile applications.
Original Machine Design & Custom Development
Original Machine Design & Custom Development
ISO-Standard Assembly and Quality Inspection
Quality Control During Assembly
Quality Control During Assembly
Quality Control During Assembly
Quality Control During Assembly
Professional Packing and Shipping Team
Warp Knitting Machine Delivery
Seaworthy Package
Professional Shipping
Professional Shipping
Expert After-Sales and Global Service Network
A-ZEN provides local service in India, Türkiye, Egypt, Indonesia, Pakistan, and Iran, with plans to expand further. Our global service teams ensure timely support and maintenance.
TS4-C vs. Other Warp Knitting Machines
| Model | Working Width | Speed (RPM) | Applications |
|---|---|---|---|
| AZ2885 | 90", 100", 200" | 50-850 | Flannel blankets, microfiber cleaning rags, luminous blankets |
| TH2886EL | 100", 138" | 50-450 | High-and-low pile rabbit fur fabrics, coats, carpets |
| TS4C | 186", 218" | 50–1400 | Microfiber terry towels, bathrobes, washcloths |
Sustainable Textile Production with TS4-C
The TS4-C’s energy-efficient EBC yarn let-off system reduces power consumption by up to 15%, and its compatibility with eco-friendly cotton and polyester-blended yarns supports sustainable textile manufacturing, meeting modern environmental standards.
Sustainable Production
FAQs About TS4-C Cotton Towel Machine
Q: Are you a trading company or a manufacturer
A: We are a warp knitting manufacturer covering a factory and a trading company since 2012.
Q: Do you offer local technical service for terry machine installation?
A: Because of the COVID-19 situation, we now provide on-time online service. But we can provide local service in India, Turkey, Egypt, Indonesia, Pakistan, and Iran so far. Meanwhile, we will enlarge our service teams in more countries in the near future to provide better service for our customers
Q: Can your terry warp knitting machine run cotton yarn
A: Yes, our terry machine can run cotton yarn in GB1 and GB4. For more details, please contact us directly.
Q: What is your Terry tricot machine quality
A:1. We choose branded spare parts to ensure size differences.
2. We train our installation engineers every season to make sure their working skills improve, and their working attitude is responsible.
3. We have strict QC at every step
4. We test our machine before delivery.
5. Because of all this, our machine quality is ensured, and our machines are welcome in the market.
Company Information
Manufacturing Factories:
We have four workshops, two of which are warp knitting machines and warping machines workshops, and another two are fabric production mills and spare parts manufacture workshops. New machines are thoroughly tested in our fabric knitting factory before market release. Spare parts, including compound needle beds, tongue needle beds, needle guide bars, sinker beds, and latch needle beds, are produced using CNC machines, compatible with both Chinese and German warp knitting machines.
Global Exhibition:
We participate in global textile machinery exhibitions such as ITMA, ITM, and ITME, showcasing our latest technology and cost-effective products. These events allow us to gather client feedback and refine our machines to meet market demands.
Customer Training:
Technical support is a cornerstone of our services. We provide comprehensive training through professional manuals, online guides, video tutorials, and on-site training in over 10 countries, including Turkey, India, Pakistan, Indonesia, Iran, and Egypt. Our timely and professional support has earned a strong reputation globally.
Certificates
ISO9001
CE
CE
CE
UL
Certificate
Certificate
A-ZEN Trademark
Patent
Patent