Stitch-bonding Machines

Product Description

Overview of A-ZEN Stitch Bonding Machine

The Stitch-bonding warp knitting machine or Non-woven warp knitting machine is for producing technical textiles such as shoe interlining, shopping bag, disposable dish cloth, non-woven towels, reinforced composite glass fiber textile and other fabrics.


Changzhou A-ZEN produces high-advanced stitch-bonding warp knitting machine from 1 bar to 4 bars, and the gauge of which are F7, F12, F14, F16, F18, F20, and F22.


Equipped with electronic take-up, electronic batching devices and other advanced functions, A-ZEN stitch bonding machine could reach to Max. 1,500rpm.



PDF Documentation for Stitch Bonding Machine

               Stitch Bonding Machine Catalogue

Technical Details of Stitch Bonding Machine

Technical Specifications

1. Working Width:
2400mm, 2800mm, 3300mm, 3600mm, 4400mm;
2. Gauge: F7, F12, F14, F16, F18, F20, and F22.
3. Bars Amount: 1 Bar
4. Working Speed: 50-1,500rpm (Depends on Yarn and Designs);
5. Stitch Length Variable: 0.5 ~ 5.5mm
6. Pattern Drive System: Pattern Disc Drive;
7. Yarn Let-off Device: Electronic Yarn Let-off System;
8. Fabric Take-up: Electronic Fabric Take-up System;
9. Batching Device: Electronic Batching Device;
10. Warp Beam Size:  Φ30"x21"
11. Main Power: 7.5KW (2800,3600mm), 11KW (4400mm)

Innovations & Advantages

  • Ensures consistent output for technical non-woven textiles with reliable operation.

  • Sourced from top suppliers: Needle Elements (Groz-Beckert, Saxonia), EL Drives (Mitsubishi, Nidec, Yaskawa), Bearings (NSK, INA, FAG), Electrical Elements (Schneider, Siemens, Omron, INVT).

  • The electronic yarn let-off system reduces energy consumption by up to 15%.

  • Produces eco-friendly non-woven fabrics using 80–95% recycled polyester, ideal for sustainable applications.

  • Versatile stitch length (0.5–5.5mm) and wide gauge range (F7–F22) for diverse textile needs.


Applications of Non-Woven Stitch Bonded Fabrics

Shoe Insole Fabric

Basis Weight: 55gsm~220gsm;

Composition: 100% Recycle Polyester;

Stitch Spacing: 12F, 14F, 18F, 20F;

Features of Cloth: The raw material of stitchbond is the use of high-quality plastic bottle pieces, which are processed to form recycled chemical fiber. After the non-woven process, 80%-95% recycled polyester and 5%-20% high-quality polyester filaments are used.

Shoe Insole Fabric

Shoe Insole Fabric


Waterproof Spunbond Lining Cloth

Waterproof Spunbond Lining Cloth

Waterproof Spunbond Lining Cloth


Nonwoven Cleaning Cloth

Basis Weight: 33gsm~100gsm;

Composition: 100% Natural Fiber, Natural Fiber+Polyester Fiber, 100% Polyester;

Features of Cloth: Durable, Strong Strength, Washable, Good Water Absorbency;

Applications: Cleaning Cloth, Kitchen Cloth.

Nonwoven Cleaning Cloth

Nonwoven Cleaning Cloth


Nonwoven Resuable Shopping Bags

Nonwoven resuable shopping bags is suitable for laminated printing, heat transfer, digit printing, etc.

Nonwoven Resuable Shopping Bags

Nonwoven Resuable Shopping Bags

Advantages of A-ZEN Service

Original Machine Design & Custom Development

A-ZEN offers tailored machine designs and custom development solutions to meet specific client needs, ensuring optimal performance for diverse textile applications.

Original Machine Design & Custom Development

Original Machine Design & Custom Development

 

ISO-Standard Assembly and Quality Inspection

Quality Control During Assembly

Quality Control During Assembly

Quality Control During Assembly

Quality Control During Assembly

Professional Packing and Shipping Team

Warp Knitting Machine Delivery

Seaworthy Package

Professional Shipping

Professional Shipping

Expert After-Sales and Global Service Network

A-ZEN provides local service in India, Türkiye, Egypt, Indonesia, Pakistan, and Iran, with plans to expand further. Our global service teams ensure timely support and maintenance.

Stitch Bonding Machine vs. Other Warp Knitting Machines

Model Working Width Speed (RPM) Applications
RD6-EL 138", 210" 600-750 3D spacer fabrics, sports shoes, automotive seats
RD7 138", 200" 500-700 General warp knitted fabrics
AZ2885 90", 100", 186", 200" 50-850 Flannel blankets, microfiber cleaning rags, luminous blankets
TH2886EL 100", 138" 50-450 High-and-low pile rabbit fur fabrics, coats, carpets
Stitch Bonding 2400mm, 2800mm, 3300mm, 3600mm, 4400mm 50–1500 Shoe insoles, shopping bags, cleaning cloths, spunbond lining

Sustainable Textile Production with Stitch Bonding Machine

The machine’s energy-efficient electronic yarn let-off system reduces power consumption by up to 15%, and its use of 80–95% recycled polyester supports sustainable textile manufacturing, meeting modern environmental standards.

Sustainable Production

FAQs About Stitch Bonding Machine

Q:  Are you a machine manufacturer?

A:  Yes, we are a warp knitting machine manufacturer. We produce warp knitting machines and warping machines since 2012, and we have our own trading company in 2017, the brand of which is A-ZEN, which is specialized for importing and exporting service.

Q: Do you offer local service if we buy your stitch-bonding machines?

A: we provide local service in India, Türkiye, Egypt, Indonesia, Pakistan and Iran so far, and we will enlarge our service teams in more countries in the near future. except that, we also provide on-line technical support.

Q: How do you ensure your machine's quality

Firstly, we produce and provide big quantity machines to markets, and our machines' lifespan and quality tested by different markets over the years.

Secondly, we largely use renowned and market-tested spare-part brands, to make sure the mechnical and electrical part are durable.

Besides, we offer reqular service to customers, including offer regular maintenance reports, local support, online support mechanism, and factory visits. We not only help our customers run machines at stable performance, but also help them in creating more values from our machines.


Company Information

Manufacturing Factories:

We have four workshops, two of them are warp knitting machines and warping machines workshops, and another two are fabric production mill and spare parts manufacture workshops separately. New machines are thoroughly tested in our fabric knitting factory before market release. Spare parts, including compound needle beds, tongue needle beds, needle guide bars, sinker beds, and latch needle beds, are produced using CNC machines, compatible with both Chinese and German warp knitting machines.

Global Exhibition:

We participate in global textile machinery exhibitions such as ITMA, ITM, and ITME, showcasing our latest technology and cost-effective products. These events allow us to gather client feedback and refine our machines to meet market demands.

Customer Training:

Technical support is a cornerstone of our services. We provide comprehensive training through professional manuals, online guides, video tutorials, and on-site training in over 10 countries, including Turkey, India, Pakistan, Indonesia, Iran, and Egypt. Our timely and professional support has earned a strong reputation globally.

Certificates

ISO9001

CE

CE

CE

UL

Certificate

Certificate

A-ZEN Trademark

Patent

Patent

Mircofiber Towel Warp Knitting Machine