Warping Machines for Warp Knitting

Product Description

Overview of A-ZEN Warping Machines for Warp Knitting

As a professional Chinese manufacturer of warp knitting equipment, we continuously optimize our warping machines in structural quality and operational efficiency, helping global clients effectively reduce labor costs and improve overall production profitability.


Our high-performance warping machines have gained wide recognition and a reliable market reputation across China, the United Kingdom, Germany, Turkey, Indonesia, Egypt, India, Iran, and numerous other countries worldwide.


We deliver comprehensive, user-friendly operation manuals for every machine, paired with responsive 24/7 online after-sales support.


Our professional engineering team provides precise online guidance for equipment installation, parameter debugging, and daily operation troubleshooting to ensure stable machine performance. To further elevate customer experience, we have established localized after-sales service teams in India, Turkey, Egypt, and Germany.


We are actively expanding our global service network and will set up more local service teams globally in the near future to provide timely, targeted support for clients’ long-term stable production.


Description of A-ZEN Warping Machines for Warp Knitting

A direct warping machine is a necessary piece of equipment to warp beams; a properly warped beam is a prerequisite to achieve excellent warp-knitted fabric quality.


With years of experience and ongoing technology development, the A-ZEN direct warping machine has become a fairly smart one with many advantages combined, such as an easier operation system, intelligent camera detector, auto-saved data, durable PLC system, strong reed needles, and high-quality measuring speed rollers.

AZ118L Direct Warping Machine equipped with:

(1)   Copy function

(2)   Tension roller device

(3)   Fluff anti-static device

(4)   Oiling device

(5)   Eyelet board

(6)   Camera stop detector (optional)

(7)   Anti-static device

(8)   Tensioner yarn-drop-stop detector

(9)   Turnable Creel with KFD tensioners

(10)  Yarn-store Device (optional)

PDF Documentation for A-ZEN Warping Machines

               AZ118L Yarn Warping Machine Catalogue

Technical Details of A-ZEN Warping Machines

Technical Specifications


1 Warping speed  100-1000m/min
2 Warp beam size  21"x"(inch), 21"x   30"(inch) and other required size
3 Control way  the computer is real-time controlled and monitored
4 Tension roller  real-time PID adjusts yarn tension in   closed-loop control
5 Beam up and down, clamping and braking  pneumatically operated.
6 Main motor  7.5KW AC-frequency controlled with constant   linear speed and closed circuit
7 Brake torque  1600NM
8 Air connection  6 bar
9 Copy precision the outer perimeter is the same when the circles are the same; the measurement error is less than 5m
10 Maximum counting range  99999 meters(circle)


Touch Screen Control Panel

warping machine anti-static device

Direct Warping Machine Creel


Siemens PLC

Schneider Elements

AIRTAC Air Tube System


Video: A-ZEN Warping Machine in Operation

Advantages of A-ZEN Service

Original Machine Design & Custom Development

A-ZEN offers tailored machine designs and custom development solutions to meet specific client needs, ensuring optimal performance for diverse textile applications.

Original Machine Design & Custom Development

Original Machine Design & Custom Development

 

ISO-Standard Assembly and Quality Inspection

Quality Control During Assembly

Quality Control During Assembly

Quality Control During Assembly

Quality Control During Assembly

Professional Packing and Shipping Team

Warping Machine Head Delivery

Warping Machine Delivery

Professional Shipping

Professional Shipping

Expert After-Sales and Global Service Network

A-ZEN provides local service in India, Türkiye, Egypt, Indonesia, Pakistan, and Iran, with plans to expand further. Our global service teams ensure timely support and maintenance.

FAQs About A-ZEN Warping Machines

Q:  You are a warping machine manufacturer

A:  A-ZEN is established to provide high-quality machines and excellent service to the international market. We committed to building A-ZEN as an internationally renowned brand. A-ZEN is a company with its own factory for warp knitting machines and warping machines.

Q: What is your high-speed direct warping machine speed?

A: Our warping machine speed is 500-1000M/MIN.

Q: How many layers can we do for our warping machine creel

A: Normally, our customers choose 6 layers, 7 layers, and some customers also choose 8 layers

Q: How is your yarn-warping machine quality

A: A-ZEN was founded with the aim of providing high-quality machines. So we pay more attention to the machine quality. We largely use branded and market-tested high-quality spare parts to make sure the mechnical and electrical parts are durable.

Besides, we have regular service to customers, to check our machine quality and remind customers of maintenance, so our customers can always run the machine with stable performance.

Company Information

Manufacturing Factories:

We have four workshops, two dedicated to warp knitting and warping machines, and two for fabric production and spare parts manufacturing. New machines are rigorously tested in our fabric knitting factory before market release. Spare parts, including compound needle beds, tongue needle beds, needle guide bars, sinker beds, and latch needle beds, are produced using CNC machines, compatible with both Chinese and German warp knitting machines.

Global Exhibition:

We participate in global textile machinery exhibitions such as ITMA, ITM, and ITME, showcasing our latest technology and cost-effective products. These events allow us to gather client feedback and refine our machines to meet market demands.

Customer Training:

Technical support is a cornerstone of our services. We provide comprehensive training through professional manuals, online guides, video tutorials, and on-site training in over 10 countries, including Turkey, India, Pakistan, Indonesia, Iran, and Egypt. Our timely and professional support has earned a strong reputation globally.

Certificates

ISO9001

CE

CE

CE

UL

Certificate

Certificate

A-ZEN Trademark

Patent

Patent

High Speed Double Beam Warping Machine for Warp Knitting Machine

Beaming Machine

Yarn Warping Machine