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Double Needle Bar Machine Case

Views: 26     Author: A-ZEN Academy     Publish Time: 2022-04-16      Origin: Original

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High-Performance Shoes Spacer Warp Knitting Machine Case

1. Overview: Double-needle Bar Raschel Machine RD6-EL

The A-ZEN RD6-EL warp knitting machine has established a strong reputation in the Turkish spacer fabric market, particularly in high-speed manufacturing for air-mesh shoe upper fabrics.

Introduced in 2021, the new-generation high-speed RD6-EL entered Turkey equipped with advanced engineering functions, including the Mitsubishi drive system, high-precision mechanical processing, and robust protective components. Operating at speeds up to 750 rpm with a flexible knock-over distance of 2 mm to 12 mm, the RD6-EL delivers exceptional production efficiency and reliability.

A-ZEN RD6-EL double needle bar warp knitting machine needle bed detail

138" Double-needle Bar Warp Knitting Machine

2. Machine Comparison: A-ZEN Double Needle Bar Series

To help manufacturers select the ideal equipment for specific production requirements, the table below provides a comprehensive comparison of A-ZEN's main double-needle bar Raschel machines:

Feature / Spec RD6-EL RD7-EL RDJ6/1
Ground / Guide Bars 6 Bars 7 Bars 6 Bars + Jacquard Bar
Max Speed Up to 950 rpm Up to 950 rpm Up to 550–850 rpm
Knock-over Distance 2 mm – 12 mm 2 mm – 12 mm 2 mm – 5 mm
Pattern System EL / Cam Option EL System Jacquard + EL Shogging
Primary Application Air-mesh shoe uppers, 3D spacer fabrics High-density spacer fabrics, 3D mattress material Complex Jacquard 3D shoe uppers & fashion fabrics
Key Advantage High cost-efficiency & proven stability Higher speed & versatile bar configurations Unlimited design possibilities with Jacquard effects

3. Case Study & Customer Success in Turkey

138 inch RD6-EL Raschel machine in shoe fabric manufacturing factory

Supported by dedicated technical service from A-ZEN's Turkish engineering team, our Turkish client achieved outstanding success with the launch of their air-mesh sports shoe project.

Following this initial deployment, the customer ordered additional RD6-EL machines with matching specifications, demonstrating the machine's profitability and consistent output quality. Through long-term collaboration, valuable field operational feedback has been integrated into continuous product optimization.

A-ZEN remains committed to fostering solid, win-win partnerships through continuous quality enhancements and comprehensive technical support.

4. Frequently Asked Questions (FAQ)

Q1: What are the primary applications of the A-ZEN RD6-EL machine?

A: The RD6-EL is engineered specifically for manufacturing high-quality 3D air-mesh sports shoe upper fabrics, breathable spacer textiles, and related padded materials.

Q2: What is the operating speed and knock-over distance range of the RD6-EL?

A: The RD6-EL operates at speeds up to 950 rpm, with a fully adjustable knock-over comb bar distance ranging from 2 mm to 12 mm.

Q3: How does RD6-EL differ from RDJ6/1?

A: While the RD6-EL utilizes standard 6 ground bars with electronic shogging for stable, high-speed production, the RDJ6/1 features an integrated Jacquard bar to produce highly intricate pattern designs and custom mesh structures on 3D fabrics.

We have 15 years' experience in the research and production of Warp Knitting Machinery.

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